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Video

Study of Exit Burr Formation and Exit Burr Reduction in Automated Drilling of Titanium Stacked With Carbon Fiber Composite

2012-03-16
A series of flight tests were conducted to design and evaluate a Combined Vision System (CVS) that integrates a forward looking infrared video image with synthetic vision on a primary flight display. System features included colorizing the video image to mesh with the synthetic terrain background, decluttering the approach symbology to facilitate the detection of the approach lights and runway markings, creating a semi-transparent IR sky to ensure continuous situational awareness of the surrounding terrain, and annunciating the decision height to facilitate the transition to the actual runway environment. Over 100 approaches were flown during three flight test sessions. For the first flight test session pilots reviewed early CVS proofs of concept on Honeywell's Citation Sovereign.
Video

5000 Hours Aging of THERBAN® (HNBR) Elastomers in an Aggressive Biodiesel Blend

2012-05-23
The need for light-weighting of automotive structures has spurred on a tremendous amount of interest in and development of low cost carbon fiber composite materials and manufacturing. This presentation provides a description of the commercial carbon fiber concept compared to traditional aerospace and specialty carbon fiber products. A specific update is presented on the development and commercialization of new low cost carbon fiber based on lignin / PAN precursor technology. The second focus of the presentation is on carbon fiber composite manufacturing processes, including carbon SMC, RTM, prepregs, and thermoplastic processes. Advantages and disadvantages of these processes are discussed, especially related to low cost manufacturing. Presenter George Husman, Zoltek Companies Inc.
Video

Enabling Exponential Growth of Automotive Network Devices while Reducing the Wired Communication Infrastructure with Security, Reliability, and Safety

2012-05-22
The CAN protocol has served the automotive and related industries well for over twenty-five (25) years now; with the original CAN protocol officially released in 1986 followed by the release of CAN 2.0 in 1991. Since then many variants and improvements in CAN combined with the proliferation of automotive onboard microprocessor based sensors and controllers have resulted in CAN establishing itself as the dominant network architecture for automotive onboard communication in layers one (1) and two (2). Going forward however, the almost exponential growth of automotive onboard computing and the associated devices necessary for supporting said growth will unfortunately necessitate an equivalent growth in the already crowded wired physical infrastructure unless a suitable wireless alternative can be provided. While a wireless implementation of CAN has been produced, it has never obtained real traction within the automotive world.
Video

Building Security In: The SPARK Approach to Software Development

2012-05-22
DSM will present various application solutions in High Performance Plastics enabling to significant weight or friction reduction and thus to reduced fuel consumption and/or emission levels, and on top of that to lower system costs. Typical Eco+ Solutions Examples to be presented are: - Friction Reduction: Nylon 46 in chain tensioners yielding up to 1 % fuel reduction - Weight Reduction (metal-to-plastic conversion): Nylon 46 with long term temperature resistance upto 230 C in turbo components, Nylon 6 in oil pans/sumps, PET in plastic precision parts, Nylon 46 in gears, many other examples - Electrification: Nylon 46 in start/stop and e-motor components, TPC in HV cables - System Cost optimization: High Flow PA6 in various components, TPC in Brake Tubes - Improved LCA: biobased materials as PA410 and TPC-Eco Typical Application Solutions concern: air induction systems, engine and transmission components, electrical systems, structural&safety parts.
Video

Component Interoperability For Automotive Safety Issues

2012-05-22
There is a need to accelerate the automotive industry's alert notification and distribution process for quality, reliability, counterfeit, and safety issues that reside in specific electronic components or circuit card assemblies. This paper describes an alert procedure for an entire supply chain that can improve operational efficiency and reduce the costs associated with responding to and resolving those issues. Interoperability: Ability to work with each other. It is frequently unnecessary for separate resources to know the details of how they each work. But they need to have enough common ground to reliably exchange messages quickly without error or misunderstanding. Presenter William Crowley, QTEC Inc.
Video

Biodiesel Permeability in Polyethylene

2012-05-22
This paper reports solubility, diffusivity and permeability data for soy and rapeseed methyl esters in polyethylene together with comparisons with methyl oleate and linoleate. These data were used to discuss the reliability of predictive models for diffusion and solubility of additive type molecules into semi-crystalline thermoplastic polymers. Presenter Emmanuel Richaud
Video

Polycarbonate Glazing - Accelerated Wiper Testing, Surface Characterization and Comparison with On-Road Fleet Data

2012-05-23
Exatec� PC glazing technology team, has developed advanced weathering and abrasion resistant coatings technology that can be applied to protect polycarbonate. It is of particular interest to quantify and understand the factors that determine the surface abrasion performance of coated PC in rear window and backlight applications that have a wiper system. In the present study we describe Exatec's lab scale wiper testing equipment and test protocols. We also describe adaptation of optical imaging system to measure contrast and nano-profiling using nano-indenter, as post wiper surface characterization methods. These methods are more sensitive to fine scratches on glazing surface than standard haze measurement and mechanical profilometry. Three coating systems were investigated; Siloxane wetcoat (A), Siloxane wetcoat (B), and Siloxane wetcoat (B) plus plasma coat (Exatec� E900 coating). The performance comparisons were made using all these surface characterization methods.
Collection

Manufacturing, Material, and Structures, 2012

2012-09-18
The 18 technical papers in this collection cover essential aircraft technology and applications that cover aircraft coatings, metal and composite fabrications and joining, economics of composites and lean manufacturing.
Collection

Automotive Tribology, 2014

2014-04-01
This technical paper collection focuses on fundamental and applied research that lowers frictional energy losses and enhances reliability and durability of automotive components. The topics include, but not limited to engine and drivetrain tribology, seals, bearing and gear lubrication, materials tribology, surface engineering, lubricants and additives, computer-aided tribology, tribotesting, as well as friction, wear and lubrication fundamentals.
Collection

Fatigue Research and Applications, 2014

2014-04-01
This technical paper collection covers recent fatigue research, analysis, analytical tools development, and novel applications of fatigue technology in the ground vehicle industry.
Collection

Fatigue Modeling/Testing & CAE Durability Analysis, 2015

2015-04-14
This collection of technical papers focuses on state-of-the-art fatigue theory and advanced development in fatigue testing, material behavior under cyclic loading, and fatigue analysis methodology & research in the ground vehicle industry.
Collection

Fatigue Modeling/Testing & CAE Durability Analysis, 2017

2017-03-28
This collection of papers focus on state-of-the-art fatigue theory and advanced development in fatigue testing, material behavior under cyclic loading, and fatigue analysis methodology & research in the ground vehicle industry. Studies and discussions on innovative and improved fatigue theory/methods in will be discussed along with and engineering applications of CAE durability analysis.
Collection

Fuel and Additive Effects on Engine Systems, 2017

2017-03-28
Topics include the effects of fuel and additives on deposit formation, intake system cleanliness, friction, wear, corrosion, and elastomer compatibility. Also covered are effects of fuel specification on drivability, on evaporative emissions, and on the relationship between emissions and drive cycle.
Collection

Tire and Wheel Technology, 2015

2015-04-14
Topics of this technical paper collection include (but are not limited to) nonlinear behavior of tires and wheels, static/dynamic stress analysis, nonlinear material modeling, contact stress, impact, noise, vibration, traction, hydroplaning, effect of tires on vehicle performance, rolling resistance, and durability.
Book

SAE International Journals Complete Set

2010-04-30
This set includes: SAE International Journal of Aerospace March 2010 - Volume 2 Issue 1 SAE International Journal of Commercial Vehicles October 2009 - Volume 2, Issue 1 March 2010 - Volume 2, Issue 2 SAE International Journal of Engines October 2009 - Volume 2, Issue 1 March 2010 - Volume 2, Issue 2 SAE International Journal of Fuels and Lubricants October 2009 - Volume 2, Issue 1 March 2010 - Volume 2, Issue 2 SAE International Journal of Materials and Manufacturing October 2009 - Volume 2, Issue 1 March 2010 - Volume 2, Issue 2 SAE International Journal of Passenger Cars - Electronic and Electrical Systems October 2009 - Volume 2, Issue 1 SAE International Journal of Passenger Cars - Mechanical Systems October 2009 - Volume 2, Issue 1 March 2010 - Volume 2, Issue 2
Journal Article

Optimal Design of Carbon Fiber B-Pillar Structure Based on Equal Stiffness Replacement

2020-03-23
Abstract Based on the characteristics of high strength and modulus of carbon fiber-reinforced composite (CFRP), in this article, the CFRP material was used to replace the steel material of the automobile’s B-pillar inner and outer plates, and the three-stage optimization design of the lamination structure was carried out. Firstly, this article used the principle of equal stiffness replacement to determine the thickness of the carbon fiber B-pillar inner and outer plates, and the structural design of the replaced B-pillar was also carried out. Secondly, on the basis of the vehicle collision model, the B-pillar subsystem model was extracted, and the material replacement and collision simulation were carried out.
Journal Article

Artificial Lightning Tests on Metal and CFRP Automotive Bodies: A Comparative Study

2019-01-07
Abstract Carbon fiber reinforced plastic (CFRP) has been used in automobiles as well as airplanes. Because of its light weight and high strength, CFRP is a good choice for making vehicle bodies lighter, which would improve fuel economy. Conventional metal bodies provide a convenient body return for electric wiring and offer good shielding against electromagnetic fields. Although CFRP is a conductor, its conductivity is much lower than that of metals. Therefore, CFRP bodies are usually not useful for electric wiring. In thunderstorms, an automotive body is considered to be a Faraday cage that protects the vehicle’s occupants from the potential harms of lightning. Before CFRP becomes widely applied to automotive bodies, its electric and electromagnetic properties need to be investigated in order to determine whether it also works as a Faraday cage against lightning. In this article, CFRP and metal body vehicles were tested under artificial lightning.
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